Handling Concepts, Inc. Provides a Safe and Efficient Mezzanine Solution for Radix Wire & Cable
Client Overview: Radix Wire & Cable
Radix Wire & Cable is a U.S.-based manufacturer specializing in high-performance, high-temperature, and high-voltage wire and cable for extreme environments. Known for innovation, they require precise material handling solutions to maintain their commitment to reliable, high-quality industrial products.
The Challenge: Inefficient Use of Operator Time and Operational Efficiency
As Radix expanded into specialized high-temperature thermoplastics and thermoset materials, their production team faced challenges with how these new materials were handled. Previously, operators used manual material handling processes—hand-mixing and manually feeding plastic compounds into extrusion machines. This was a time-consuming process that diverted focus from core production.
This manual system led to:
- Material defects and product scrap
- Inefficient use of operator time and reduced operational efficiency
- Increased safety risks during material loading
Radix needed a solution to improve production line efficiency that would make the process faster, easier, and safer, while allowing for more flexibility in material handling.
The Solution: Custom Industrial Mezzanine for Material Loading
Referred by a former Maintenance Manager familiar with Handling Concepts, Radix turned to the team for help designing and implementing an elevated material loading solution. After evaluating several options, Radix and Handling Concepts determined that a custom industrial mezzanine structure would provide the safest and most efficient setup.
Handling Concepts partnered with Panel Built, a trusted mezzanine manufacturer, to deliver a custom-engineered platform tailored to Radix’s process layout and operational needs.
The mezzanine provided:
- A dedicated, elevated work platform for material loading
- Improved ergonomics and safety for operators
- Simplified integration with existing extrusion equipment
- A scalable structure capable of supporting future production growth
Implementation: Fast, Low-Disruption Mezzanine Installation
Handling Concepts managed the full project lifecycle, including design coordination, fabrication oversight, and on-site installation.
Key implementation highlights:
- Minimal disruption to ongoing manufacturing operations
- Rapid assembly of the industrial mezzanine structure
- Compliance with all applicable quality and safety standards
The elevated platform was installed efficiently, allowing Radix to transition quickly to the improved material handling process.
Results: Safer Operations and More Efficient Production Lines
Following the installation of the custom industrial mezzanine, Radix Wire & Cable achieved measurable improvements across production, safety, and flexibility.
Key results include:
- Expanded capabilities: The team can now easily introduce multiple plastic systems into production using the new material handling mezzanine.
- Improved reliability: The automated system ensures consistent and accurate material dosing.
- Enhanced safety: Operators can safely switch between materials without risk of injury.
- Increased productivity: With the loading process automated, operators can focus on cable extrusion, reducing downtime and errors.
“The mezzanine’s installation was quick and of high quality. Everything is working well so far, and we’ll likely need to install a few more in the future.”
— James Calderone, Product Engineer, Radix Wire & Cable
Looking Ahead: Scalable Material Handling for Future Growth
Radix Wire & Cable’s successful industrial mezzanine installation has streamlined material loading, improved safety, and positioned the company for continued expansion.
The collaboration between Radix Wire & Cable, Handling Concepts, and Panel Built highlights how custom material handling solutions—such as industrial mezzanines and elevated work platforms—can drive long-term operational efficiency, safety, and scalability in U.S. manufacturing facilities.
Interested in learning how Handling Concepts can improve your facility’s storage efficiency?
